Just playing around with metal
I started out with some sketches
I always use scratch paper for the initial sketches and when i like the design I will trace the design onto a piece of label paper . label paper has already " glue " added to one side soI do not need to glue my design to sheet metal ( rubber cement works the best if you do not have label paper ) I always end up with a sticky mess if I use the glue
I cut out my design and stick it to the sheet metal
in this case the base cross ( or bottom cross ) which is larger was stuck to 18 gauge sterling silver sheet metal ( 1mm hick ) and the smaller ( top cross ) was transfered to a 20 gauge sterling silver sheet ( 0.8mm) Rember in terms of metal the higher the number of the gauge the thinner he metal is
I cut out the crosses wih my hand saw
Its a jewelers saw with very very thin blades , the blades I use are he 1/0 When you saw out a piece you need to remember to never " push " the saw into he metal . let the saw do the work....Luke....be the saw..... Lock your wrist and move your saw up and down from the elbow ,never from he wrist and keep your saw in place - move the metal you are sawing instead ( maybe I should do an instrucional video on that one )
After sawing out my crosses I put them together to see if I like it
I did like it soI went to solder
This is after soldering everything together
If you want insrucions on how to solder you can take a look a my blog www.themetalchallenge365.wordpress.com . I have many tutorials on easy to make things and on more complicated stuff . All tutorials of course are free
After soldering you need to clean your metal in a Pickle solution
When you solder you have oxidation , turning your pieces black . In order to ge rid of that you can either polish for hours or clean it in a Pickle solution ( you can get he salt/grain to make the solution at any jewelers supply store ) please NEVER take your pieces out with the naked hand ( its an acid and will burn your skin ,its also toxic ) and NEVER take them out wih any other metal then copper tongues
This is after he Pickle bath
Add some texture if you like
A normal screw driver will do if you don't have anything else handy ( I have chasing tools but I also use nails , screw drivers and other things i find )
clean and polish your cross
I have a larger polishing machine where I have the same buffing wheel as on my small flex shaft ( the machine in the picture ) but If you have a setting for he stone its better to use the smaller wheel A Flex shaft is esentially a dremel with a long flexible tube ( yes I am aware hat he name is funny )
After you have done your first polishing add patina
I used a liquid that I can brush on .usually I use Liver of sulfur but I am still nauseated due to the car accident we had on Saturday and Liver of sulfur makes me gag at the moment ( stinks like rotten eggs - and no mom i am not pregnant !! )
polish again
add your stone
the little cup were the stone sits in is called a bezel cup , you can either make your own or buy them , I will make my own if I have irregular shaped stones or If I feel like making one . Most of the time i am lazy though and just use the bought ones next to he cross you see my stone setting tool , the cup has little teeth that get pushed CAREFULLY over the stone to hold he cabochon in place , start a 12 o'clock and push once , go to 6 o'clock and push some teeth over the stone at that position , then goto 3 o'clock then to 9 o'clock , the reason for doing that is so that tthe stone ges set even in right smack in the middle of the cup , take your finger and try to move the stone when you have pushed all the teeth over it . If i does not move you are done
close up of he little teeth of the bezel cup
Now you can hand polish with a cloth to ge rid of your finger prints , add a jump ring and a chain and ....tata........ done :) hope as always you enjoyed it nici
